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Evidence Guide: AHCMOM401 - Conduct major repair and overhaul of machinery and equipment

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AHCMOM401 - Conduct major repair and overhaul of machinery and equipment

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to carry out major repairs and overhaul of machinery and equipment

  1. Identify major repairs and overhaul requirements for machinery and equipment and organise resources according to manufacturer's recommendations and enterprise requirements
  2. Identify, access and confirm tools and equipment against job requirements
  3. Risk assess and control potential and existing hazards in the workplace according to work health and safety and enterprise requirements
  4. Use and maintain suitable personal protective equipment according to work health and safety and enterprise requirements
Identify major repairs and overhaul requirements for machinery and equipment and organise resources according to manufacturer's recommendations and enterprise requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, access and confirm tools and equipment against job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Risk assess and control potential and existing hazards in the workplace according to work health and safety and enterprise requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use and maintain suitable personal protective equipment according to work health and safety and enterprise requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct major repairs and overhaul of machinery and equipment

  1. Confirm machinery and equipment faults and malfunctions
  2. Estimate scope and costing for repairs or overhaul and present for approval by management
  3. Implement repair and replacement process for major repairs
  4. Identify worn or damaged parts in need of overhaul and remove and overhaul
  5. Consult appropriate personnel as necessary in regard to overhaul requirements and major repairs
Confirm machinery and equipment faults and malfunctions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Estimate scope and costing for repairs or overhaul and present for approval by management

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Implement repair and replacement process for major repairs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify worn or damaged parts in need of overhaul and remove and overhaul

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Consult appropriate personnel as necessary in regard to overhaul requirements and major repairs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out advanced welding repairs and workplace engineering

  1. Identify work health and safety hazards, assess risks and implement, monitor and review risk controls
  2. Select, set up and start cutting and welding equipment and materials
  3. Conduct cutting and welding to industry and safety standards
  4. Carry out workplace engineering tasks to modify design or manufacture parts
Identify work health and safety hazards, assess risks and implement, monitor and review risk controls

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select, set up and start cutting and welding equipment and materials

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct cutting and welding to industry and safety standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out workplace engineering tasks to modify design or manufacture parts

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete major repairs and overhaul operation

  1. Shut down, adjust, clean and store tools and equipment
  2. Collect, treat and dispose or recycle waste from repair and maintenance activities according to enterprise environmental requirements
  3. Clean, maintain and return work areas to operating condition
  4. Record breakdowns, major repairs, overhauls, incidents and work conducted
Shut down, adjust, clean and store tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Collect, treat and dispose or recycle waste from repair and maintenance activities according to enterprise environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean, maintain and return work areas to operating condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record breakdowns, major repairs, overhauls, incidents and work conducted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare to carry out major repairs and overhaul of machinery and equipment

1.1 Identify major repairs and overhaul requirements for machinery and equipment and organise resources according to manufacturer's recommendations and enterprise requirements

1.2 Identify, access and confirm tools and equipment against job requirements

1.3 Risk assess and control potential and existing hazards in the workplace according to work health and safety and enterprise requirements

1.4 Use and maintain suitable personal protective equipment according to work health and safety and enterprise requirements

2. Conduct major repairs and overhaul of machinery and equipment

2.1 Confirm machinery and equipment faults and malfunctions

2.2 Estimate scope and costing for repairs or overhaul and present for approval by management

2.3 Implement repair and replacement process for major repairs

2.4 Identify worn or damaged parts in need of overhaul and remove and overhaul

2.5 Consult appropriate personnel as necessary in regard to overhaul requirements and major repairs

3. Carry out advanced welding repairs and workplace engineering

3.1 Identify work health and safety hazards, assess risks and implement, monitor and review risk controls

3.2 Select, set up and start cutting and welding equipment and materials

3.3 Conduct cutting and welding to industry and safety standards

3.4 Carry out workplace engineering tasks to modify design or manufacture parts

4. Complete major repairs and overhaul operation

4.1 Shut down, adjust, clean and store tools and equipment

4.2 Collect, treat and dispose or recycle waste from repair and maintenance activities according to enterprise environmental requirements

4.3 Clean, maintain and return work areas to operating condition

4.4 Record breakdowns, major repairs, overhauls, incidents and work conducted

Required Skills and Knowledge

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare to carry out major repairs and overhaul of machinery and equipment

1.1 Identify major repairs and overhaul requirements for machinery and equipment and organise resources according to manufacturer's recommendations and enterprise requirements

1.2 Identify, access and confirm tools and equipment against job requirements

1.3 Risk assess and control potential and existing hazards in the workplace according to work health and safety and enterprise requirements

1.4 Use and maintain suitable personal protective equipment according to work health and safety and enterprise requirements

2. Conduct major repairs and overhaul of machinery and equipment

2.1 Confirm machinery and equipment faults and malfunctions

2.2 Estimate scope and costing for repairs or overhaul and present for approval by management

2.3 Implement repair and replacement process for major repairs

2.4 Identify worn or damaged parts in need of overhaul and remove and overhaul

2.5 Consult appropriate personnel as necessary in regard to overhaul requirements and major repairs

3. Carry out advanced welding repairs and workplace engineering

3.1 Identify work health and safety hazards, assess risks and implement, monitor and review risk controls

3.2 Select, set up and start cutting and welding equipment and materials

3.3 Conduct cutting and welding to industry and safety standards

3.4 Carry out workplace engineering tasks to modify design or manufacture parts

4. Complete major repairs and overhaul operation

4.1 Shut down, adjust, clean and store tools and equipment

4.2 Collect, treat and dispose or recycle waste from repair and maintenance activities according to enterprise environmental requirements

4.3 Clean, maintain and return work areas to operating condition

4.4 Record breakdowns, major repairs, overhauls, incidents and work conducted

The candidate must be observed undertaking major repair and overhaul of machinery and equipment in a manner that allows the core business of the enterprise to continue with minimal disruption.

The candidate must be assessed on their ability to integrate and apply the performance requirements of this unit in a workplace setting. Performance must be demonstrated consistently over time and in a suitable range of contexts.

The candidate must provide evidence that they can:

identify potential and existing hazards in the workplace and implement control measures

plan for and meet seasonal deadlines

identify the most effective and economic option in the replacement, repair and overhaul of components

select and use tools and materials appropriate to the task

recognise and replace deteriorated or worn parts

disassemble and reassemble parts and components of machinery and equipment use and maintain welding and thermal cutting equipment

diagnose faults

determine appropriate cutting and welding techniques

operate welding equipment safely and effectively

The candidate must demonstrate knowledge of:

assemblies and components of drive, electrical and hydraulic systems

operational requirements of machinery and equipment

detailed knowledge of mechanics and equipment operating systems

storage and use of welding equipment

work health and safety legislative and enterprise requirements

environmental codes of practice with regard to the major repair of machinery and equipment

Range Statement